Systems Designed to Eliminate Trial & Error and Maximize Efficiency
Pre-engineered modeling and diagnostic simulation eliminate “trial & error” development procedures. These customer services convert design ideas into defect-free castings for fast and efficient production. Programmable automatic wax injection machines with quick change tooling and temperature- controlled environment ensure minimal lead times, lower costs and excellent consistency in wax patterns.
Controlled humidity and air velocity conveyor lines provide continuous rapid, mold drying operations. Our 24-hour capability means that we can meet your job demands, including peak performance requirements.
Our high-production robotic dipping system produces ceramic shells 24 hours a day, especially designed to handle a wide range of mold sizes and configurations.
With fast start-up and closely controlled temperatures, Castalloy’s environment-friendly autoclave safely and efficiently extracts wax from the ceramic molds. Used wax is automatically reclaimed and reconditioned in house and returned for repeated use in subsequent gating systems.
State-of-the-art induction furnaces and highly trained melting crews combine with computer-controlled chemical analysis, minimal cost charge mixes and continuous monitoring to ensure controlled grain size in most air melt alloys.